About Us

with 3D Foam Cutting transformative creations.

About Us

Welcome to 3D Foam Cutting, your premier service provider for all your foam cutting needs in the vibrant cities of the Gold Coast and Brisbane. We are a 100% Australian owned and managed company, dedicated to supporting our Aussie clients with whatever they require to get their jobs completed to the highest of standards.

We specialise in providing specialist foam cutting services that turn ordinary materials into extraordinary 3D creations. Our passion for creativity and unwavering commitment to excellence ensures exceptional solutions for all your unique needs. Whether you need architectural models, captivating 3D signage, custom furniture, movie props or any other foam-based products, we have you covered.

At 3D Foam Cutting, we take a lot of pride in what we do, going above and beyond to support our clients with whatever they require to get the project completed, even within the tightest deadlines. We believe in team work, and value our clients as part of our growing team. When we put our word towards something, giving a commitment, we always deliver. Reliability, trust and quality craftmanship runs throughout our company and operations.

What We Specialist In

Please take some time to navigate through our website to see what we do for the below selection of use cases, and get a clear idea of the solutions we provide for our clients across different industries:

• Construction and architecture formwork

• Signs and giant letters

• Custom-made event display

• Product replicas and displays

• Forwork and custom concrete moulds

Movie props and polystyrene carving

If you have any questions or would like to get a quote for your project, please contact us today. We look forward to working with you and bringing your creative visions to life.

Contact Us 0435 123 085 

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FAQ

What does 3D Foam Cutting specialise in?

We specialise in manufacturing custom polystyrene (EPS) moulds, formwork, signage, and 3D shapes for concrete, construction, events, and architectural applications.

 


 

Do you make polystyrene moulds for concrete?

Yes. We manufacture custom EPS moulds for precast concrete, architectural concrete, void formers, and decorative concrete features.

 


 

Where are you located?

We are located on the Gold Coast, Queensland, Australia.

 


 

Do you service all of Australia?

Yes. We regularly ship to Brisbane, Sydney, Melbourne, Perth, and regional areas Australia-wide.

 



 

 

Concrete and Construction

 

What are polystyrene concrete moulds used for?

They are used to create voids, architectural shapes, columns, curved concrete walls, and complex concrete forms.

 


 

Can polystyrene be left inside the concrete permanently?

Yes. EPS is commonly used as permanent void formers in concrete construction.

 


 

Can you manufacture custom shapes from drawings?

Yes. We can manufacture from:

 

  • PDF drawings

  • Sketches

  • STEP files

  • CAD files

 

 


 

What is the maximum size you can manufacture?

We can manufacture moulds up to several metres in size and can join sections together for larger projects.

 



 

 

Materials and durability

 

What type of polystyrene do you use?

We use high-density expanded polystyrene (EPS) suitable for construction and industrial applications.

 


 

Can the moulds be reused?

Yes. Many moulds can be reused depending on the application and handling.

 


 

Do you offer hard coating?

Yes. We offer polyurea hard coating for durability, strength, and smooth surface finishes.

 



 

 

Ordering

 

Do you offer custom work or only standard products?

All our work is custom made to suit your exact project.

 


 

Do you provide quotes?

Yes. Send us your drawings, dimensions, or concept and we will provide a quote.

 


 

What is the lead time?

Most projects take between:

3 days to 2 weeks

depending on size and complexity.